What is the difference between machining 304 and 316?
316 contains molybdenum, is slightly harder (215 HB against 200) and noticeably stickier and quicker to work harden. That translates into a 15-20% lower speed range in every operation and a much bigger demand for coolant pressure.
Why do my drills break in 316?
Usually one of two things: stopping the feed inside the hole, which hardens the bottom, or letting chips pack in the flute. Use a carbide drill with through-coolant, continuous feed at 0.1 mm/rev, and reduce speed past three diameters of depth.
What cutting speed do I use on 316 with HSS?
Between 35 and 60 m/min, a third of the carbide range, and always with plenty of lubrication. HSS only works in 316 with a perfectly sharp edge; the moment it rounds off it starts rubbing and hardening the material instead of cutting it.
Can I use steel-grade inserts on 316 stainless?
They work badly. Steel (ISO P) geometries are blunter with tight chipbreakers, and 316 needs a sharp edge, a big rake angle and an open breaker. Use ISO M geometries with a PVD coating.
What is the minimum sensible feed in 316?
Turning, do not go below 0.12-0.15 mm/rev; milling, do not go below 0.05 mm per tooth. Under those values chip thickness is smaller than the edge radius, and the tool stops cutting and starts burnishing and hardening the material.