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⌰ Total runout

Total runout · Oscilación · ISO 1101 + ASME Y14.5

Example in plan

⌰0.05|A|

How to interpret it

As the part rotates on datum A while the indicator sweeps the whole cylindrical surface (or the axial face), the total variation must not exceed 0.05 mm. It is stricter than circular runout because it accumulates every section.

What controls

Controls the combined variation of form, orientation and location of an entire surface (not just one section) as it rotates about the datum axis, with the indicator traversing the full length or face at the same time as the part rotates. It is more demanding than circular runout because it accumulates the error of every section into a single reading: a part can pass circular runout section by section and still fail total runout if the error pattern changes progressively along the part (for example, a slight taper).

How to verify

For a cylindrical surface, mount the part between centers and move the indicator axially from one end to the other WHILE the part rotates continuously (not turn by turn with stops): the maximum minus the minimum reading over the whole traverse is the total runout. For a face perpendicular to the axis (axial total runout), the indicator sweeps from the center to the edge while the part rotates, which also detects any perpendicularity deviation of the face relative to the datum axis.

tolerance zone

The continuous indicator sweep along the entire surface may not exceed the stated value at any point.

Datums and notes

An axis datum is mandatory.

Workshop guideline values

General
0.05–0.12 mm on long cylindrical surfaces in general machining.
Accuracy
0.02–0.05 mm on bearing seats or tight sealing surfaces.
High precision
0.005–0.015 mm on long precision shafts.

Guidance only: the drawing's value always wins.

Common mistakes when interpreting it

  • Confusing it with section-by-section circular runout: total runout requires a continuous sweep without stops along the whole part, not several independent spot readings.
  • Accepting a part because it passes circular runout at each individual section: that does not guarantee passing total runout, because a progressive taper can build up along the length without any single section failing.

How to get it in the workshop / if it comes out of tolerance

More demanding than circular runout: the indicator travels the full length while the part rotates. Used on sealing surfaces and bearing seats.

Because it accumulates the full length, part deflection matters more than with circular runout: reduce the axial feed, use a fixed steady rest on long sections, and machine the surface from one end to the other without stopping or repositioning (a restart halfway leaves a step that blows the total runout even if each individual section is fine).

Other symbols in Runout

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