Hardness converter HRC, HB, HV, HRB and more

Rockwell A/B/C/D, superficial N/T, Brinell, Vickers, Knoop, Shore and Rm, with its own table for steel, austenitic stainless, nickel, brass and aluminium. It also works out the hardness from the measured indentation.

Starting point

1 · Material (optional)

Search by EN, AISI or family: we load its datasheet hardness as the starting point.

2 · Starting hardness

Hardened steels · diamond cone 150 kgf · table 20 … 68

3 · Table in use

No table published in any standard: Cast iron · Titanium · Magnesium · Zinc · Cobalt and superalloys

Equivalences

Measurement conditions

  • At 40 HRC it is already quenched and tempered steel: coated carbide, and expect to drop the cutting speed compared with the annealed state.

Technical notes

  • empirical correlation · ASTM E140, one table per family

    No single fit works for all metals; that is why there is a table per family

  • Rm ≈ 3.2…3.5 · HB (MPa)

    Rule of thumb. The standard correlation is ISO 18265 annex A, only for unalloyed steel, and it is cut here at 1500 MPa

  • HBW = 0.102 · 2F / (π·D·(D − √(D² − d²)))

    Exact: it is the definition of the test, with F in newtons and D, d in mm

  • HV = 0.1891·F/d² · HK = 1.451·F/d²

    Exact. In Knoop, d is the long diagonal

How to convert hardness values with shop-floor judgement

Go from a Brinell certificate to Rockwell C, from Vickers to HRC, or estimate Rm from HB. Pick the material family, because no single table works for every metal, and compute hardness from the indent if what you have is a microscope reading.

Start from the material, not the number

Search the material (C45, AISI 304, CuZn37…) and the tool loads its datasheet hardness and picks the right table. If the material is an austenitic stainless, a brass or an aluminium, the steel table is wrong by points, not decimals: up to 12 % in Brinell.

Compare with what the plan asks for

If the drawing calls for 28–32 HRC and all you have is HB, convert and check. For formal acceptance, measure in the specified scale: a conversion is an empirical correlation, not a unit change, and it cannot be used to accept or reject a part.

Check that the test is valid

There are hardnesses where a test simply does not apply: above 650 HBW the carbide ball deforms, and below 20 HRC the cone leaves its range. The tool says so instead of giving a number. And if the part is thin or case-hardened, use superficial N/T scales or go to microhardness on a cross-section.

From the indent you measured

If what you have is the Brinell indent diameter or the Vickers diagonal, the result is exact: these are the definitions of the tests, not a correlation. The tool also checks that the indent falls in the valid window and that the F/D² load ratio is a standard one.

Frequently asked questions

What hardness scales does this tool convert?

Rockwell HRC, HRB, HRA and HRD; superficial 15N/30N/45N and 15T/30T/45T; Brinell HB/HBW; Vickers HV; Knoop HK; Shore scleroscope HS; and an estimated tensile strength Rm. Scale-to-scale equivalences follow ASTM E140 for non-austenitic steels, with their own tables for austenitic stainless, nickel, brass and aluminium. Rm comes from ISO 18265 annex A, a different standard: ASTM E140 does not publish Rm.

Do HRC, HB and HV measure the same thing?

No. Each test uses a different indenter and load. The conversion is empirical: it is used to compare tokens or certificates, but if the plan requires HRC, it must be measured in HRC (and the same with HB, HV, etc.).

When do I use HRC and when do I use HRB?

HRC (diamond cone, 150 kgf) for hardened steels ~20–68 HRC. HRB (ball, 100 kgf) for soft and many non-ferrous steels. Below ~20 HRC it is advisable to look at HRB or HB.

What is Rockwell surface 15N/30N/45N?

Low load Rockwell tests for thin layers, cements or thin pieces where standard HRC would deform too much. The N uses a cone indenter; the T uses ball (softer metals).

Is Shore HS the same as Shore A rubber?

No. HS here is the Shore (rebound) scleroscope used on metals. Shore A/D is another test for elastomers and plastics: do not mix them.

Is Rm (MPa) reliable?

It is an estimate, and it is worth knowing where it comes from: ASTM E140 publishes no tensile strength in any of its tables. The Rm correlation is in ISO 18265 annex A, and only for unalloyed or low-alloy steel and cast steel. It does not hold for austenitic stainless, grey iron, as-quenched steel or work-hardened material. We cut it at 1500 MPa, where the correlation stops describing anything real. It does not replace a tensile test.

Can I use it for aluminum or brass?

Yes, by picking the family. The tool carries each one's own table: austenitic stainless (ASTM E140 table 5), nickel (table 3), brass (table 4) and wrought aluminium (table 9). Applying the steel one to everything is the classic mistake and it costs you: in brass it is 8 HRB points, and in austenitic at 100 HRB the steel table falls 28 HB short. Much of that error comes from steel being measured at 3000 kgf while brass and aluminium use 500.

Why do I sometimes get a reason instead of a number?

Because that test does not reach that hardness, and saying so is more useful than inventing a number. Above 650 HBW the carbide ball deforms and Brinell stops being comparable; below 20 HRC the diamond cone leaves its range; above 100 HRB the 1/16" ball is no longer reliable either. The tool tells apart leaving the table from leaving the test, which is not the same thing.

Why do you give a ± instead of an exact number?

Because an exact number would be false. ASTM E140 states in clause 6.2 that, given the variation between materials, it is not possible to state confidence limits for the error when using a conversion table. The only scatter the standard publishes is that of table 6, for austenitic sheet. The ± you see is the order of magnitude the shop works with, not a standard figure, and chaining two conversions multiplies it.

Can I measure thin sheet or a case-hardened part?

A thin sheet, no: below 1.6 mm the HRC feels the anvil underneath and the reading comes out high; there you go to superficial Rockwell (15N, 30N) or Vickers. And on a case-hardened, nitrided, induction-hardened or coated part, the conversion means nothing: the indenter goes through case and core at once. That is measured as microhardness on a cross-section, and you talk about a depth profile, not a single number.

Can I work out the hardness from the indentation I measured?

Yes, and that is not a correlation: these are the definitions of the tests themselves, so the result is exact. Enter load, ball and indent diameter and you get HBW; with the diagonal you get HV or HK. It also checks that the indent falls between 24 and 60 % of the ball diameter and that the F/D² ratio is a standard one, which is what makes two tests comparable: 3000 kgf with a 10 mm ball and 187.5 with a 2.5 mm ball give the same number because both are 30.

Can I start from a material in the GetGCode catalogue?

Yes. Search by family, EN or AISI (e.g. C45, 42CrMo4, 1.2344) and we load the typical datasheet hardness. If there are several (as-supplied and hardened/case-hardened), you choose which to use. From there you link to the equivalences sheet and to Vc parameters when the material has cutting data.

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