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Cutting Speed (Vc) Calculator for Milling

Optimize your machining processes with our online cutting parameters calculator. Select the operation type (turning, milling, drilling or threading) and instantly get the critical calculations for your shop: cutting speed (Vc), revolutions per minute (RPM), feed per revolution or per tooth, machining time and the theoretical roughness (Ra / Rz) based on the insert nose radius. To fine-tune those values live at the machine, use the interactive machining calculator.

Cutting calculator

Material, power and warnings

Pick material and tool: that gives you the Vc and feed ranges, and also whether your machine can take the cut.

Power, torque and warnings

RPM and feed only tell you how fast it spins. This tells you whether your machine can take it: metal removal rate, the power you have to ask of the spindle, torque and the process warnings that usually cost you a tool.

Pick a material above to estimate power: the specific cutting force depends on it.

Fill in material, diameter, Vc/RPM and feed to see the power.

Rough estimate: kc1.1 is defined per material family and the tool's real geometry matters. Use it to decide whether a cut fits the machine, not as a substitute for a dry run.

Do you want to adjust these values live?

Here you get the recommendation (Vc, feed, roughness, threading). In the interactive machining calculator you can move Vc, diameter, RPM and feed with linked scales, locks and time/power estimation.

Open interactive calculator →

Cutting speed in milling: formula, example and table

Vc = π × D × n / 1000

Vc is the cutting speed in m/min, D the cutter diameter in mm and n the spindle speed in rpm. In milling the diameter that counts is the cutter diameter.

Worked example: Medium-carbon steel C45 / 1045 in milling, Ø12 mm, Vc 230 m/min → n = 1000 × 230 / (π × 12) = 6101 rpm.

In milling, Vc refers to the cutter diameter, but in face milling with round inserts or with ball-nose cutters the diameter actually cutting is smaller: use the effective diameter or the real Vc will be lower. Interrupted cutting punishes the edge: in cast iron and hard steels drop 10-20 % compared with turning.

Speeds for coated carbide at mid Vc of the range; with HSS use about a third. Diameters typical for milling.
MaterialVc (m/min)RoughingFinishingHSS toolfz (mm/tooth)
Low-carbon steel S235 / St37200–350234303960.12
Medium-carbon steel C45 / 1045180–280196253810.1
Alloy steel 42CrMo4 / 4140150–240166215680.09
16MnCr5 carburizing steel160–250174226720.09
Austenitic stainless 304 / 1.430170–12081105330.08
Austenitic stainless 316 / 1.440160–1006888280.07
Martensitic stainless 420 / 1.4021110–180123160510.07
Gray cast iron GG25 / EN-GJL-250150–250170220700.12
GGG50/EN-GJS-500 nodular cast iron130–220149193610.11
Aluminum 6082 / AlMgSi1250–6003614681490.15
Aluminum 7075 / AlZnMgCu220–5503274241350.13
Brass CuZn39Pb3200–5002983851220.1
Titanium Ti6Al4V40–805166210.06
Inconel 71825–352633110.05
Hardened steel 50-55 HRC80–15098127400.04

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